Digital Transformation for an Electric Commercial Vehicle OEM

Accelerating EV Innovation through Embedded & Mobile App Development

Client Overview

A North American electric vehicle (EV) manufacturer is leading the charge in transforming the commercial trucking industry with smart, sustainable transport solutions. The company specializes in heavy-duty electric trucks, and aims to enhance the driver experience, manufacturing oversight, and fleet visibility through technology-driven platforms.

To accelerate their digital product roadmap, the client partnered with Perigeon Software for product outsourcing across AOSP-based development, instrument cluster interfaces, and customer-facing applications.

Project Objectives

Develop a custom instrument cluster interface for EV trucks using AOSP (Android Open Source Project)
Build real-time assembly line tracking tools for operational efficiency
Design and deploy a customer dashboard for vehicle insights, diagnostics, and telemetry
Deliver a cross-platform mobile app for fleet and driver engagement
Outsource all product development with a focus on embedded systems and mobile usability

Key Challenges

Challenge

Embedded Android Expertise

Required deep customization of AOSP for seamless integration with in-vehicle systems.

Real-Time Data Handling

Needed to process and display telemetry data with minimal delay.

Cross-Team Coordination

Ensured alignment between manufacturing, engineering, and support teams.

Multi-App Ecosystem

Designed unique UX for the instrument cluster, factory dashboard, and customer portal.

Hardware Constraints

Optimized app performance on custom, resource-limited in-vehicle hardware.

Perigeon's Role as Product Outsourcing Partner

Perigeon Software provided end-to-end ownership of software delivery—spanning embedded systems, APIs, mobile apps, and UI engineering.

Technology Stack

AOSP Customization: Android 11 with custom system services and UI
Mobile App: Flutter for Android/iOS driver companion application
Backend APIs: .NET Core + MQTT for real-time data ingestion
Data Layer: Azure IoT Hub, SQL Server, Redis Cache
Factory Interface: Angular 15 dashboard for assembly line data visualization

Key Products Delivered

Instrument Cluster UI: Digital speedometer, battery health, regenerative braking, GPS
Assembly Line Dashboard: Real-time vehicle build status, station-level telemetry
Customer Portal: Fleet health analytics, trip history, and charging metrics
Driver Mobile App: Vehicle diagnostics, trip logs, and real-time support chat
OTA-ready architecture for seamless software updates

Results & Business Impact

End-to-End Digital Ecosystem

Unified systems across embedded, factory, and customer touchpoints.

Faster Go-to-Market

Launched the first version of the cluster UI and mobile app in just 10 weeks.

Improved Driver Experience

Pilot fleet reported high satisfaction with the live cluster UI and app interface.

Enhanced Production Visibility

Reduced part failure detection time by 30% using the real-time assembly dashboard.

Scalable Architecture

System built to support OTA updates, cloud analytics, and future EV integration.

Let’s Turn Complex Challenges into Seamless Experiences.

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