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Battle Motors
Discover how Perigeon helped Battle Motors digitize production, streamline workforce operations, and enable real-time visibility across manufacturing, service, and EV workflows—driving faster, smarter, and more reliable operations.
Digital Transformation for an Electric Commercial Vehicle OEM
Accelerating EV innovation through AOSP-based instrument clusters, mobile apps, and fleet management solutions.
Client Overview
Battle Motors is a North American electric vehicle OEM, specializing in heavy-duty Class 7–8 trucks for refuse, delivery, and industrial operations. The company is focused on creating durable, reliable, and sustainable commercial vehicles for demanding work environments.
To enhance the driver experience, manufacturing oversight, and fleet visibility, Battle Motors partnered with Perigeon to build a fully integrated digital ecosystem. This included AOSP-based instrument clusters, real-time assembly line tools, cross-platform mobile apps, and customer-facing dashboards for telemetry and diagnostics.
Objectives & Challenges
Project Objectives
- AOSP Instrument Cluster: Build a custom digital cluster with speed, battery, GPS & regen-brake indicators.
- Manufacturing Dashboards: Enable real-time assembly line tracking and station-level visibility.
- Customer Fleet Portal: Provide fleet health, trip data, telemetry, and analytics.
- Driver Mobile App: Deliver diagnostics, trip logs, and support via a cross-platform app.
- Full Product Outsourcing: End-to-end delivery across embedded, mobile, and cloud systems.
Key Challenges
- AOSP Customization: Deep OS-level changes for in-vehicle hardware.
- Low-Latency Data: Handle telemetry and diagnostics in real time.
- Cross-Team Alignment: Sync development with manufacturing & engineering teams.
- Multi-App Consistency: Maintain unified UX across cluster, dashboards, and portals.
- Hardware Limitations: Optimize performance for constrained embedded devices.
Perigeon’s Role
Perigeon partnered as the client’s end-to-end technology team, delivering all embedded, mobile, and cloud components under one unified workflow. Our team ensured seamless integration across vehicle systems, manufacturing tools, and customer-facing platforms.
Embedded
We customized AOSP and optimized system-level performance to power the instrument cluster and integrate with in-vehicle hardware.
Mobile
We built cross-platform apps that deliver a consistent UX with real-time vehicle health, trip insights, and diagnostics.
Cloud
We developed scalable APIs and IoT pipelines to stream telemetry, enable analytics, and support fleet-wide operations.
Technology Stack
- AOSP Customization: Android 11 with custom system services and UI
- Mobile App: Flutter for Android/iOS driver companion application
- Backend APIs: .NET Core + MQTT for real-time data ingestion
- Data Layer: Azure IoT Hub, SQL Server, Redis Cache
- Factory Interface: Angular 15 dashboard for assembly line data visualization
Delivered Solutions
Cluster
An AOSP-based digital cluster displaying speed, battery insights, regen status, and navigation—designed for clarity and real-time responsiveness.
Factory
A live assembly-line dashboard providing build progress, station telemetry, and quality visibility, transforming operational monitoring.
Fleet
A unified portal and mobile app offering analytics, trip logs, charging insights, diagnostics, and ongoing OTA-enabled enhancements.
Key Results
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Increase in Operational Visibility
Live dashboards improved decision-making on the production floor.
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Reduction in Unplanned Downtime
Real-time alerts and analytics helped eliminate bottlenecks.
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%
Boost in Production Efficiency
Streamlined workflows accelerated EV assembly.
Improved Fleet Intelligence
Drivers and operators gained rich vehicle insights and predictive alerts.
Agile Process
A streamlined delivery approach ensuring speed, transparency, and adaptability.
Sprint Planning
Clear requirements, prioritized features, and achievable goals set for every sprint, ensuring predictable delivery.
Iterative Development
Features are designed, developed, and refined in cycles, allowing continuous improvement based on real-time feedback.
Review & Optimization
Each sprint concludes with evaluations, demos, and refinements to ensure quality, usability, and alignment with Battle Motors’ needs.
Frequently asked questions
How does Perigeon support OEM-grade engineering?
Perigeon Software delivers OEM-grade engineering through advanced embedded systems, AOSP (Android Open Source Project) customization, and seamless integration with vehicle platforms. With extensive experience in designing robust, high-performance applications for the automotive sector, Perigeon ensures that every solution is scalable, secure, and meets industry-specific standards. Whether it’s for heavy-duty electric vehicles (EVs) or traditional commercial fleets, Perigeon’s engineering expertise guarantees that OEMs receive the highest quality solutions.
Does Perigeon offer AOSP customization for automotive platforms?
Yes, Perigeon specializes in AOSP customization for automotive platforms. By leveraging Android Open Source Project (AOSP), Perigeon develops highly tailored instrument cluster interfaces and other in-vehicle systems. Custom system services, UI modifications, and integrations are designed to provide seamless interactions and real-time data for electric and commercial vehicles. This enables clients to create unique and cutting-edge user experiences.
Is the solution scalable for more plants or geographies?
Perigeon’s solutions are highly scalable, designed to support expansion across additional plants or geographies. With a cloud-based architecture and OTA (over-the-air) updates, Perigeon ensures that your systems can scale to meet growing demands, whether you’re expanding operations, adding new facilities, or launching in new regions. This flexibility is ideal for global OEMs and commercial fleet operators looking to grow and adapt in an evolving market.
Does the platform support EV-specific operations?
Absolutely! Perigeon’s platform is fully optimized for electric vehicle (EV) operations. It provides real-time assembly line tracking, vehicle health monitoring, and customer-facing insights that are critical for managing EV fleets. Features like battery health tracking, regenerative braking data, and charging metrics are built into the system, offering valuable insights for both manufacturers and fleet managers to optimize EV performance and uptime.
Can technicians use the system offline?
Yes, the system is designed to support offline functionality. Technicians can access key diagnostic data, operational insights, and vehicle performance details even without a constant internet connection. This feature ensures that field technicians or factory floor personnel can continue their work seamlessly, regardless of network availability, improving overall productivity and reducing downtime.
How does Perigeon improve compliance?
Perigeon enhances compliance by embedding real-time monitoring, detailed data reporting, and automated tracking of regulatory requirements directly into its platform. This is especially crucial in industries like automotive manufacturing, where safety, environmental, and operational standards are strict. With tools like fleet health analytics and real-time build status dashboards, Perigeon helps companies stay compliant with industry regulations and internal quality standards.
Can this solution integrate with existing ERP or CRM?
Yes, Perigeon’s solutions are built to integrate seamlessly with existing ERP (Enterprise Resource Planning) and CRM (Customer Relationship Management) systems. Whether you’re using systems like SAP, Oracle, or Salesforce, Perigeon’s flexible API architecture allows for smooth data exchange and ensures that your operations remain unified and efficient. This integration helps streamline workflows, reduce manual data entry, and improve overall business intelligence.
Ready to Transform Your Manufacturing Operations?
Perigeon helps automotive and heavy-duty manufacturers modernize workflows, streamline production, and increase operational efficiency with powerful digital platforms.
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Ujval Shah
CEO, Perigeon Software Pvt. Ltd.
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